Program on AIAG & VDA Ver. 1 - DFMEA & PFMEA

After this course, participants should be able to:

• Apply requirements of AIAG & VDA Manual to Conduct new Design and Process FMEA.
• Revise existing Design and Process FMEAs in accordance with new requirements.

Introduction to FMEA and History

• Key changes in current FMEA
• Project Planning- Team formation, Timing of FMEA, Intent, Tool and Tasks
• Definition of customer
• DFMEA -The Six steps to design FMEA

1. Scope definition

2. Structure Analysis – system , subsystem and component FMEA

• Boundary Block Diagram
• Structure tree analysis

3. Functional Analysis

• Types of interfaces
• P – Diagram TUV INDIA TRAINING ACADEMY

4. Failure Analysis o Failure network, effect, mode and cause

5. Risk Analysis

• Design control, Prevention control, detection control
• Severity, Occurrence, Detection and Action Priority

6. Actions, responsibility, assessment and continual improvement

• DFMEA results and documentation
• PFMEA : The Six Steps to Process FMEA

1. Scope definition

2. Structure Analysis – system , subsystem and component FMEA

• Process Flow Diagram
• Structure tree analysis

3. Functional Analysis

• Functional relationships

4. Failure Analysis o Failure network and chain analysis, effect, mode and cause

5. Risk Analysis

• Current Prevention Control, Current Detection Control
• Severity, Occurrence, Detection and Action Priority

6. Actions, responsibility, assessment, status and continual improvement

• PFMEA results and documentation
• Overview of Supplemental FMEA for monitoring and system response (FMEA – MSR)

Certificate of successful completion shall be issued to all the delegates who attend entire duration of the course.

• Product Design Professionals
• New Product Development Professionals
• Quality Assurance Professionals
• Manufacturing Engineering Professionals
• Member of Cross Functional/Multi-Disciplinary Team

2 Days