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Course Feature

This course is designed to focus on manufacturing process & new requirements introduced in AIAG & VDA FMEA Version 1 Manual. Course methodology includes explanation of requirements and Group Exercises.


Course Objectives.

 

After this course, participants should be able to:

  • Apply requirements of AIAG & VDA Manual to Conduct new Design and Process FMEA.
  • Revise existing Design and Process FMEAs in accordance with new requirements.

 


Course Contents

 Introduction to FMEA and History

 Key changes in current FMEA

 Project Planning- Team formation, Timing of FMEA, Intent, Tool and Tasks

 Definition of customer

 DFMEA -The Six steps to design FMEA

1. Scope definition

2. Structure Analysis – system , subsystem and component FMEA

o Boundary Block Diagram

o Structure tree analysis

3. Functional Analysis

o Types of interfaces

o P – Diagram TUV INDIA TRAINING ACADEMY

4. Failure Analysis o Failure network, effect, mode and cause

5. Risk Analysis

o Design control, Prevention control, detection control

o Severity, Occurrence, Detection and Action Priority

6. Actions, responsibility, assessment and continual improvement

 DFMEA results and documentation

 PFMEA : The Six Steps to Process FMEA

1. Scope definition

2. Structure Analysis – system , subsystem and component FMEA

o Process Flow Diagram

o Structure tree analysis

3. Functional Analysis

o Functional relationships

4. Failure Analysis o Failure network and chain analysis, effect, mode and cause

5. Risk Analysis

o Current Prevention Control, Current Detection Control

o Severity, Occurrence, Detection and Action Priority

6. Actions, responsibility, assessment, status and continual improvement

 PFMEA results and documentation

 Overview of Supplemental FMEA for monitoring and system response (FMEA – MSR)

Certificate

Certificate of successful completion shall be issued to all the delegates who attend entire duration of the course.

Who Should Attend

  • Product Design Professionals
  • New Product Development Professionals
  • Quality Assurance Professionals
  • Manufacturing Engineering Professionals
  • Member of Cross Functional/Multi-Disciplinary Team

Duration

2 Days