Training on Poka Yoke (Mistake Proofing)

Training on Poka Yoke (Mistake Proofing)

Course Feature:

The course is designed to provide clear understanding of Poka Yoke – Mistake-Proofing methodology. It also explains as to how an effective implementation of Poka Yoke in the organisation can provide tremendous value addition and quality excellence in the working. Course includes group exercises for hands-on working using Poka Yoke methodology to clarify the concepts.

Course Objectives

Participants will learn the essentials of Poka Yoke – Mistake-Proofing including its approach, Common wastages in organisations, methodologies of Poka Yoke with the background of Toyota Production System so that they can work on identifying areas of improvement in their organisations and initiate efforts for achieving a Zero Defect culture.

Date and Time

Date :  11th & 12th May 2021

Time : 9:30 AM to 5:30 PM Both Days

Who should attend ?

Executives and Managers in manufacturing organisations of all types and sizes seeking to develop a quality culture and a Zero Defect concept in their organizations for overall improvement and enhancement of customer satisfaction.

Course Contents
  • Definition
  • Objective
  • Why Poka Yoke
  • Origin of Poka Yoke
  • Purpose of Poke Yoke
  • Toyota Production System
  • Traditional Batch Production
  • Pillars of Lean Production System
  1. JIT – Continuous Flow
  2. Jidoka – Build Quality into Processes
  • Takt Time
  • Pull Production and Kanban
  • PDCA – Team approach to problem solv-ing
  • Types of Waste and Elimination of Waste
  • Zero Defect Quality
  • Group Exercise in identifying Wastes
  • POKA YOKE Approach
  • 3 ways of preventing mistakes
  • Types of Poka Yoke
  • Poka Yoke Rules
  • Mistake Proofing and why it is important
  • Types of Inspection
  • Basic function of Poka Yoke
  • Poka Yoke Culture
  • Top 10 errors that cause defects
  • Human Defects
  • Guide to Mistake proofing
  • Example of mistake proofing devices
  • Seven Rules of Poka Yoke
  • Group Exercise on Poka Yoke

Certificate of attendance shall be issued to all the delegates attending entire duration of the course


8 Hours including break of 1 Hour Each Day

Registration Fees

Rs. 1,500/- + 18 % GST Only

Registration and Payment 

Registration with confirmed payment will be closed 2 Hours before the scheduled time of Webinar.

Cancellation Policy

In case of schedule cancellation by the delegate, fees will be non-refundable.